A major chemical manufacturer owns an electrical furnace and its electrical power receiving substation. The substation consists of several banks of the power receiving transformers. When they energized a transformer in one of the banks, the other banks (connected to the primary side of the power system) showed a significant voltage drop. The Inrush Limiter T1 was installed to avoid this voltage drop and the disturbances it causes on manufacturing activities.
Figure 3-4 shows measured waveforms, recorded during field validation testing, of the inrush current and voltage drop with and without the Inrush Limiter.
Transformer specifications |
22MVA 44kV/11kV |
After repeated opening and closing tests without the Inrush Limiter, the inrush phenomenon showed an inrush current of 1,514A and a voltage drop of 7.1%. With the Inrush Limiter, the inrush current was suppressed to 83A and the voltage drop was held to within 0.2%.
This manufacturer used a circuit breaker with a resistor for many years to suppress inrush currents in their 66-kV electrical power receiving substation. (The 66-kV serial resistor is used with an auxiliary circuit breaker to limit inrush current when the breaker is closed.) The Inrush Limiter has rendered these resistors obsolete, which are now removed.