Case 1 - Substation for electrical utility company

This is for an electric utility company’s substation on a remote island. The low potential of the system raised concerns about voltage drops due to the inrush current of the power receiving transformer. The Inrush Limiter T1 was installed to prevent this. Figure 3-2 shows measured waveforms, recorded during field validation testing, of the inrush current and voltage drop with and without the Inrush Limiter.
Transformer specifications Tr.1: 10MVA 22kV/6kV
Tr.2: 6MVA 22kV/6kV
After repeated opening and closing tests without the Inrush Limiter, the inrush phenomenon showed an inrush current of 411 A and a voltage drop of 14.8%. With the Inrush Limiter, the inrush current was suppressed to 91A and the voltage drop was held to within 1.9%.
Figure 3-1
Figure 3-2

Case 2 - Electrical Power Receiving Substation at a Major Chemical Manufacturer

A major chemical manufacturer owns an electrical furnace and its electrical power receiving substation. The substation consists of several banks of the power receiving transformers. When they energized a transformer in one of the banks, the other banks (connected to the primary side of the power system) showed a significant voltage drop. The Inrush Limiter T1 was installed to avoid this voltage drop and the disturbances it causes on manufacturing activities. Figure 3-4 shows measured waveforms, recorded during field validation testing, of the inrush current and voltage drop with and without the Inrush Limiter.
Transformer specifications 22MVA 44kV/11kV
After repeated opening and closing tests without the Inrush Limiter, the inrush phenomenon showed an inrush current of 1,514A and a voltage drop of 7.1%. With the Inrush Limiter, the inrush current was suppressed to 83A and the voltage drop was held to within 0.2%. This manufacturer used a circuit breaker with a resistor for many years to suppress inrush currents in their 66-kV electrical power receiving substation. (The 66-kV serial resistor is used with an auxiliary circuit breaker to limit inrush current when the breaker is closed.) The Inrush Limiter has rendered these resistors obsolete, which are now removed.
Figure 3-3
Figure 3-4

Case 3 - Substation for Wind Power Generators

Studies at an interconnected substation for a wind power generating system revealed voltage drops of 20% when the transformer was connected. It was necessary to suppress this to within 5%. The Inrush Limiter achieved less than 3%. (Each of the following countermeasures to achieve 5% or less were rendered obsolete:
  1. Installation of a diesel generator
  2. Specially designed transformer (change in leakage impedance, etc.)
  3. Use of a serially-connected resistor and circuit breaker
Figure 3-6 shows measured waveforms, recorded during field validation testing, of the inrush current and voltage drop with and without the Inrush Limiter.
Transformer specifications 30MVA 33kV/66kV
After repeated opening and closing tests without the Inrush Limiter, the inrush phenomenon showed an inrush current of 839A and a voltage drop of 19.5%. With the Inrush Limiter, the inrush current was suppressed to 164A and the voltage drop was held to within 1.5%.
Figure 3-5
Figure 3-6

Installed Base

Field Application Units
Factory (Extra high-voltage substation) 68
Wind Power Station 19
Photovoltaic Power Station 25
Biomass Power Station 13
Smart Grid Community 3
Hydro Power Station 11
Power Company’s Substation 23
Public Facility 5
Research Institute 3
Railway Company’s Substation 27
Ship 2
Overseas 9
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